Your sorting system, fully visible. Fully optimized. Fully in control.
Bollegraaf ONE is the AI-powered operating layer for your recycling sorting system that turns raw machine data into real-time visibility, smart recommendations, and eventually, autonomous implementation.
Every day, your sorting system generates hundreds of signals – energy draw, throughput and output quality, stops, downtime, maintenance events. Most of it goes unused.
Bollegraaf ONE captures it all in one place, and puts it to work, so you always know exactly how your operation is performing, where it’s losing efficiency, and what to do next.
How It Works
Three Stages of Intelligence
OBSERVE
(See Everything) Start collecting portal insights on process and machine performance for full operational visibility
NAVIGATE
(Get Smarter, Together) As Bollegraaf ONE learns your system's patterns, it starts working with you to turn analysis into advice.
EVOLVE
(Let It Run) With enough data, Bollegraaf ONE moves from advisor to operator,
automizing tasks like infeed and output control, machine adjustment, process settings, blockage
prevention and maintenance scheduling to continuously improve efficiency without depending
on manual operation.
Features of the Three Stages
| Observe | Navigate | Evolve |
|---|---|---|
| Energy usage tracking | Maintenance suggestions | Automatic parameter adjustment |
| Uptime/downtime tracking | Parameter tuning recommendations | Predictive maintenance |
| Machine performance data | Early warning notifications | Continuous stabilization & control |
| Blockage detection | Process optimization advice | AI-driven quality control |
| Material analyzer integration | Bottleneck detection | Automatic management reporting |
| Maintenance cost tracking | OEE improvement & benchmarking | Multi-site comparison |
Why It Matters
- Reduce downtime — catch issues before they stop the line.
- Lower operating costs — spot inefficiencies in energy use and maintenance spend.
- Improve throughput — optimize parameters based on real performance data, not guesswork.
- Scale with confidence — compare performance across multiple sites from one system.
Here’s a look at the Bollegraaf ONE dashboard:
ONE system. Total operational control.
See how Bollegraaf ONE can transform the way you run your sorting operation.